FCC AI Optimizer is a system that supports/optimizes the operation of the FCC (Fluid Catalytic Cracking) and RFCC (Residue FCC) unit through the following functions using AI:
- Real-time predictions of conversion and recommended operation parameters
- Optimization of the FCC operation (Cat/Oil ratio, Oil/Steam ratio) in conjunction with future Advanced Process Control
- Prediction of afterburn occurrence and mapping of afterburn severity
- Identify operation parameters related to afterburn and provide operation guide
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Want to know the reaction status in real time Want to avoid the afterburn in the regenerator
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Flexible operation for variable crude oils Identification of operation parameters
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Engineering x AI
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FCC AI Optimizer
Operational issues with the FCC unit
The FCC unit and RFCC unit have the following various operational issues:
- Delay in grasping reaction activity, decrease in reaction activity, decrease in product yield
- Combustion failure / afterburning in the regenerator
- Cyclone wear, catalyst scattering, wear on each part
- Thermal fatigue / damage of internal parts
By solving these problems and optimizing the operation of the FCC equipment, it is possible to greatly improve the productivity / economy of products.
Transformations
See Our FCC AI Optimizer in Action
